Linear Static Structural FEA
Stress, deflection, and factor-of-safety evaluation for brackets, frames, housings, pressure parts, and weldments under service and proof loads.
Engineering Analysis
Validate the design before you cut metal.
Structural FEA, fatigue analysis, thermal studies, and hand calculations that turn "it looks strong enough" into a number you can defend to a customer, an auditor, or an insurer.
Capabilities
Analysis matched to how the product performs under real loads.
Fatigue & Durability
Stress-life and strain-life assessment, load spectrum and rainflow counting, weld and notch factors, and mean-stress correction to estimate cycles to failure.
Nonlinear & Contact Analysis
Large deflection, material plasticity, bolted joints, press fits, snap fits, and gasket or elastomer compression behavior.
Modal & Vibration
Natural frequency extraction, resonance avoidance, random vibration and shock response for transport and in-service environments.
Thermal & Thermo-Mechanical
Conduction and convection studies for electronics enclosures, heat sink sizing, and thermally induced stress and distortion.
Independent Analysis Verification
We review and verify analyses already performed by your team or another consultant — checking assumptions, boundary conditions, mesh quality, material properties, and result interpretation so you can proceed with confidence.
Classical Hand Calculations
Beam and shaft sizing, bolted joint preload, bearing and gear life, spring rates, buckling, and tolerance stack math — independent checks on every simulation.
Method
How an analysis runs
- 01
Define loads and criteria
Duty cycle, worst-case loads, safety factors, and pass/fail criteria agreed up front.
- 02
Idealize the model
Defeature geometry, choose element types, and justify boundary conditions.
- 03
Verify the mesh
Convergence checks and sanity comparison against closed-form calculations.
- 04
Report and act
A written report with assumptions, plots, margins, and specific design changes.
Deliverables
What you receive
- Analysis report with assumptions, loads, and results traceable to requirements
- Stress, displacement, factor-of-safety, and fatigue-life plots
- Hand-calculation appendix supporting the simulation
- Prioritized design recommendations with cost and weight impact
- Native model files so future revisions can be re-run quickly